
15
2.5.2 Dry Steam Humidifi er
Units with optional dry steam humidifi ers require a strainer on the inlet steam line. An outlet con-
nection with a fi eld provided steam trap is also required. Steam pressure is typically 10 to 15 PSI.
2.6 Leak Testing
No installation is complete until the entire system has been thoroughly checked for leaks. This in-
cludes checking refrigerant tubing, fl are fi ttings, pressure controls, shraeder fi ttings and compressor
rotolock service valves. Check both fi eld and factory connections.
In addition to the refrigeration system, check all condenser water lines, humidifi er make-up
lines, condensate drain lines, condensate pumps, chilled water lines, centrifugal pumps
and fl uid cooler (where applicable).
When handling or recovering refrigerant it is not permissible to release refrigerant into the atmo-
sphere. Many leak test methods recommended in the past are longer possible. Current standard
practices must be used.
Pressurize system circuit to 150 PSIG (1034 kPa) by using dry nitrogen with a trace of refrigerant.
Check the entire system for leaks with suitable leak fi nder (per local code) including but not limited
to all braze joints, caps, fi ttings and fl are nuts on both fi eld and factory furnished components. After
completion of leak testing, release test pressure and pull a vacuum on the system.
NOTE: Tightening of fi ttings and valves is the responsibility of the installing contractor.
2.7 Evacuation
Evacuate the refrigerant lines, condenser coil and evaporator coil to 250 microns or lower (a micron
gauge and 2-stage vacuum pump are required). Valve off and turn off the vacuum pump and wait at
least fi fteen minutes to make sure the micron gauge reading does not go back above 700 microns.
If it does, re-start the vacuum pump and evacuate until the system reaches 250 microns. If the sys-
tem still does not hold the pressure below 700 microns the system needs to be rechecked for leaks.
After the system has been satisfactorily evacuated the coil can be charged with refrigerant. Con-
nect the pressure gauge manifold set to the high and low ports near the compressor. Connect the
charging line to the refrigerant tank and set it for liquid feed. Open the refrigerant tank valve and
purge the line at the manifold, then open the high side valve on the manifold only and allow the re-
frigerant to fl ow until the system pressure equalizes. At this point the system will have 75 to 80% of
the total refrigerant charge. Start the blower (using the manual switches on the unit controller) and
then the compressor checking operating pressure and temperatures.
WARNING: DO NOT APPLY POWER TO THE COMPRESSOR WHEN IN A VACUUM
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